Industry 4.0 Approach in Intelligent Manufacturing: Adoptability of Machine Learning and Challenges

Industry 4.0 Approach in Intelligent Manufacturing: Adoptability of Machine Learning and Challenges

Archana Sharma, Purnima Gupta
Copyright: © 2024 |Pages: 24
DOI: 10.4018/979-8-3693-1363-3.ch004
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Abstract

The machine learning component has significantly influenced the manufacturing business, according to the Industry 4.0 standard. The Industry 4.0 paradigm encourages the use of smart sensors, tools, and gadgets to enable smart factories that continuously collect data on production. Actionable intelligence can be formed by means of ML techniques by dealing with the collected data to increase production output without materially changing the required resources. Additionally, it is now possible to recognize complex production designs owing to machine learning techniques' ability to provide analytical visions, including intelligent and continuous inspection, predictive maintenance, quality improvement, process optimization, supply chain management, and task scheduling. This research presents analysis of internet of things-enabled manufacturing, tools other than machine learning structures used in conventional in addition to unconventional machining processes, and their strengths and weaknesses in an Industry 4.0 context, as well as a perspective on the manufacturing paradigm.
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1. Introduction

In order to translate product concepts and requirements into practical applications for the intended use of the product, manufacturing technology is the embodiment and integration of relevant scientific and engineering aspects into a working whole. To build the product in accordance with the design parameters, the capability of an intelligent manufacturing method has to possess well-being and/or self-control. Researchers who are implementing expert systems have developed the idea of enhancing intelligence. Due to their reliance on symbolic representations of the information and the human expertise needed to successfully encode it, the first attempt at this undertaking through knowledge-based systems and expert systems was insufficient to achieve the necessary level of intelligence. However, the emergence of fuzzy logic systems for modelling uncertainty and human-like reasoning, the acceptance of GA as a global optimization technique for difficult problems, and the expansion of ANN as self-organizing dynamic systems and model-free estimators in the 1980s have all contributed to the realization of intelligent manufacturing systems as a workable idea in the current decade.

The term “Industry 4.0” refers to the latest advancements in manufacturing processes and automation. Industry 4.0 encompasses a wide range of topics, such as data management, manufacturing competitiveness, efficiency in production processes, and production processes. Industry 4.0 encompasses a range of critical enabling technologies, including as digital twins, artificial intelligence, big data analytics, cyber-physical systems, and the Internet of Things, which are essential contributors to automated and digital manufacturing environments. If manufacturing technology is founded on novel knowledge-based applications, it will be crucial to human advancements in the future. Any company needs to utilize all of the knowledge that is available to it. The efficient use of knowledge, from design to production and maintenance, is what this purpose translates into. To achieve this, it is necessary to free and direct the knowledge stored in various organizational modules in a synergistic manner to support integrated engineering and fabrication systems. Manufacturers are not as knowledgeable about the tools and procedures that should be employed. Manufacturers frequently employ their current tools instead of researching the advantages of more advanced intelligent manufacturing approaches. Vendors of intelligent systems can alleviate the dilemma by refining their shells to meet specified specifications for manufacturing applications that succeed. This chapter presents Industry 4.0 enabled manufacturing, analyze the qualities and weaknesses of tools other than machine learning structures utilized across both regular and unconventional machining processes, and provides a perspective on the manufacturing paradigm.

1.1 Sustainable Manufacturing

Its aim is to reduce its detrimental effects on the environment to the point where it can still benefit future generations. If this ambition is to become a reality, research on waste reduction and energy savings must be done. At the very least, the longevity of a product's design and production must be considered. During the design phase, decisions are made that affect the entire lifecycle. Making wise decisions is necessary to reduce a product's environmental impact. How ecologically friendly a product is is greatly influenced by the manufacturing process. The design, use, and planning of contemporary, energy-efficient machine equipment must be carefully considered. The promotion of smart manufacturing is one tactic for fostering sustainable production. Data-driven decision-making is integrated with manufacturing. Sensors collect information from the shop floor, business operations, and manufacturing to provide insights that reduce waste and increase productivity. AI techniques can be utilized to process this data and assist in making the right choices for improved product manufacturing and distribution. Businesses and their entire supply chains will waste less if this knowledge is shared.

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