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Top1. Introduction
Thailand is a favorite destination for garment buyers around the world. The textile industry in Thailand is a major industry. From January to August 2014, the exporting volume of textiles and apparels reached 4,999.77 million USD (“Textile information”, 2014). Textile exporting in Thailand received twelfth ranking from the total exporting volume in the world. Thailand is a land that has all the processes of the textile supply chain, from yarn, weaving, knitting, dyeing, printing and producing the finished garments for retail. In 2012, the textile industry hired about a workforce of 1.023 million people, which are 19% of all labor in Thailand’s manufacturing industry (“Annual Report 2014”, 2014). In a big city like Bangkok, every street has at least one garment production house.
Most textile industry in Thailand is labor-intensive. Both fabric manufacturers and clothing houses in Thailand are Original Equipment Manufacturer (OEM) rather than Own Design Manufacturer (ODM). This causes a significant problem for the entire textile industry when The labor cost rises. Moreover, although Thailand has a very strong textile supply chain, Thai international fashion brand does not exist.
1.1. Government Support
Thailand’s government knows about this problem and tries to support the textile industry. Many national institutes have been set up to support the textile industry. Thai Textile Institute (THTI), one of the federal institutes, has a mission to develop the entire textile industry. Many other design institutes have also been set up to fill the void including Bunka fashion academies, SHARE organization, Chanapatana International Design Institute, Academia Italiana Fashion and Design Institute, Pattern It and Raffle International College (“Textile information”, 2014).
Nowadays, the government focuses on developing design sector to move the Thai fashion industry from OEM to ODM.
1.2. Big Gap: Fashion Design Limitation
Although Thailand has many fashion designers, schools, and institutes, there is some limitation with the fabric sourcing. That is the absence of connection between fabric suppliers and Thai fashion designers. Most Thai fashion themes focus on pattern design, but not color design, printing design or fabric texture design. Fabric on the Thai market does not possess a wide variety of colors, printing or textures that matches to the designers’ ideas. Fabric suppliers supply only standard fabric or some stock of fashionable fabric which is brought from abroad. When Thai designers want to design fabric in fashion collections, they will outsource by shopping for fabric in the Chinatown area to find fabrics that match their design. However, they cannot find the fabric that has the distinctive style that matches their design or fashion trends, resulting in the need to change the design altogether. If fashion design in Thailand is to ever make a big leap, the connection between the fabric supplier and designer is very important to establish.
For fabric industry, especially weaving industry, the minimum production for weaving fabric per lot is high because of the sizing process to strengthen the yarn when weaving needs minimum yarn to production (“Cotton: From Field”, 2015). Nonetheless, the normal design of the fashion houses in Thailand is about 300 to 500 pieces per design, using only 200 to 400 yards of fabric per production. Fashion design production is small, but the fabric production is soaring. If a textile factory makes a special textured fabric with a special weaving technique like JackGuard or Dobby, it is custom carried out by order only. This is the reason that fabric supplier reserves only standard design fabric.
If fabric supplier made with their idea and stock to sell, fabric supplier will result in the long time inactive stocks. The fabric supply industry is a labor-intensive one with a lower profit margin. Most of them cannot hold textile stocks for a long time. The best way to live is to produce only standard items. It results in less risk of not carrying special design fabric that may be able to sell or not. This fact also is valid for fabric color as well. These issues are a consequence of the lack of relationship between the material supplier and the designer and leads to the existing weakness in fashion texture and color design competitiveness.